Trials and Testing.

Our independent testing and trialling centres at our Ingolstadt, Sachsenheim and Wolfsburg locations hold certification of compliance with DIN EN ISO/IEC 17025:2018 from the German national accreditation body (DAkks). Not only are these centres equipped with the necessary testing equipment, they also cover all process steps in component testing. We offer comprehensive, turnkey testing solutions in accordance with all established automotive and industry standards. Our services are focused on trials and testing of components and systems in the vehicle environment. Our specialists construct a customised test environment, provide suitable measurement technology and oversee the coordination and planning of the entire automotive testing process. We also evaluate the measurement data and produce customer-specific test reports. And, by offering integrated consultancy, project management and process management services from our Consulting & Service segment, we guarantee that each step in the process flows seamlessly to the next. The result? Fully customised automotive trials and testing services.

View our accreditations and certifications

Component testing.

Environmental, corrosion and strength tests on LV and HV components.

Life cycle testing.

High-temperature tests, thermal cycling tests and climate endurance tests with regulated air humidity.

Functional validation.

Requirements-based testing of software and functions under the influence of real and simulated loads.

Measurement/Application.

Measurement of thermal, electrical and mechanical parameters and application to electric drive systems.

Homologation.

Implementation and documentation of e-motor, e-axle and power electrics testing required for certification and approval.

Component Testing.

In terms of component testing, we offer an extensive portfolio of environmental testing services for automotive components. We also conduct control unit testing in accordance with relevant standards. In addition, we carry out validation of power electronics and electrical drive systems as well as battery cell testing. When it comes to component testing, customers also benefit from our in-depth expertise and years of experience in the validation of wire harness components.

Life cycle testing.

At ASAP, we have focused our attention on future-oriented technologies from the very outset, dedicating ourselves to tackling challenging aspects in the development of e-mobility. Our life cycle testing services focus on the drive components, such as the electric motor, the electric drive shafts and the HV power electronics in our extensively equipped testing labs. The life cycle simulation systems developed in-house by ASAP have been used at the ASAP Group’s ISO/IEC 17025-accredited testing and trialling centre for many years, with considerable success.

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Functional Validation.

Megatrends entail a level of complexity that demands continuous technological innovation. The sheer number of networked functions involved in systems and functional validation presents a particularly significant challenge. As a dependable development partner, we stand ready to assist with our expertise throughout the entire validation process. For example, we conduct functional testing on power electronics and control unit functions. In doing so, we draw on different test instances – from HIL and power HIL simulations to axle test benches and e-motor test benches. We perform all testing in accordance with LV123, LV124 and LV148. Additionally, we can carry out requirements-based testing in accordance with customer-defined test specifications.

Measurement/Application.

At ASAP, we place a clear focus on future-oriented technologies. We are constantly improving our development expertise and expanding our capacities in the field of electromobility. This includes investing in upgrading our test centres. By constructing test benches for high-performance e-motors, we offer a test environment for high-automated testing with thermal, electrical and mechanical measurements. We also conduct measurement/application of electric drive systems, parametrisation for model validation and quality criteria measurement of applications.

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Homologation.

In terms of automotive homologation, we perform and document the tests required for e-motors, e-axles and power electronics to obtain certification and approval. This includes acceptance testing in accordance with the ECE, SAE and GBT standards. We also offer assistance in obtaining approval from the German Federal Motor Transport Authority (KBA) in accordance with ECE R85 and with Conformity of Production (COP) measurements.

Get on board – and get started!

Our Trials and Testing segment examines electronic, mechatronic and mechanical vehicle components with the aim of ensuring reliability, safety and all-round perfection. We offer an array of services in this segment, from test bench development and construction to measurement technologies, test automation and test implementation – all from a single source. Discover the varied nature of our work in this area and become part of the ASAP team.

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